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    Zoruflex
    ··

    Technical testing &
    validation of Zoruflex.

    Real-world behaviour of Zoruflex systems against traffic, wear, friction, fire, noise and waterproofing. Every figure is read in the context of the applied system, substrate and project configuration. For definitive values, refer to the solution datasheet.

    General view of the Byond Canarias R&D centre with two technicians at work
    FABAC TEST · IFSTTAR

    3,000,000

    LOAD PASSES

    The strength of a well-thought-out design

    The use of highly wear-resistant aggregates gives our systems a guarantee of resistance: chemical resistance, impact resistance, resistance to sudden temperature changes and, above all, abrasion resistance.

    The FABAC test subjected ten surfacing samples to three million load cycles using a dual-wheel half-axle loaded to 65 kN. An intensity equivalent to 200 daily passes of heavy vehicles —bus type— over 30 years.

    65 kN · 10 SAMPLES3,000,000 CYCLES
    IFSTTAR FABAC accelerated pavement testing machine used for the 3,000,000 load-pass test
    Dual-wheel half-axle loaded to 65 kN on the FABAC traffic simulatorZoruflex surfacing samples on the FABAC test track after the load cycles

    9/10

    Samples with no significant visual deterioration

    The Zoruflex samples assessed are part of the group of nine pieces that showed no significant visual deterioration after completing the three million cycles.

    SKID RESISTANCE TEST

    1 PROJECT · 1 SAMPLE · 1 TEST

    Specific control for every project

    At BYOND we check the slip resistance of the solution planned for each project. Before execution we prepare a sample with the configuration, aggregate and finish defined for that project.

    TEST PROCEDURE

    1. 01Sample preparation
    2. 02Surface conditioning
    3. 03Pendulum measurement
    4. 04Result recording
    Slip resistance measurement with a Cooper pendulum on a Zoruflex sample in the laboratory
    Byond technician setting up the Cooper CRT skid resistance pendulum on the pavement sampleCooper CRT pendulum scale during the Rd / PTV reading record

    Rd / PTV

    The test measures slip resistance through the friction produced between a standardised rubber slider and the pavement surface.

    The result depends on texture, roughness, finish, aggregate, moisture, wear and the surface's water evacuation capacity.

    Control tailored to each project

    Every project is checked with its own sample. For this reason, no generic result applicable to all solutions is used.

    DB-SUA · UNE 41901:2017 EX · UNE-EN 16165:2022

    MEASURING TO MOVE FORWARD

    Testing lets us understand and document how Zoruflex behaves. Studies have been carried out on its environmental and acoustic characteristics, including CO₂ adsorption, interaction with NOx and noise measurements in public spaces.

    CO₂ · NOx

    CO₂ adsorption and action on NOx

    Zoruflex offers solutions able to reduce CO₂ and NOx concentration at surface level. Its photocatalytic and catalytic action interacts chemically with NOx, promoting their removal from the environment and helping maintain a healthier setting. It also incorporates catalytic modulators that act both by day and by night.

    To study its CO₂ adsorption capacity, PAV semi FIX samples in Pink, Green and Grey were analysed by the Research Technical Services of the University of Alicante.

    The test was carried out with a Quantachrome AUTOSORB 6B automatic volumetric adsorption unit, obtaining the adsorption isotherms of the different samples.

    UNIVERSITY OF ALICANTE · QUANTACHROME AUTOSORB 6B

    Photocatalytic process infographic: UV-A solar radiation activating the Zoruflex layer to break down NOx and VOCs
    URBAN ACOUSTICS

    Acoustic behaviour

    Noise is a highly polluting element, especially relevant within urban centres. Zoruflex offers an acoustic pavement solution aimed at reducing the noise generated by urban surfaces.

    Measurements are taken in public spaces before and after treatment with Zoruflex products. The study compares a street treated with Zoruflex against a surface with loose pavers.

    The graphs show the reduction in noise levels after treatment and make it possible to verify the improved acoustic behaviour of the surface.

    59dBA

    Treated street

    73dBA

    Loose cobblestones

    −14dBA

    Measured difference

    Comparative LAeq charts: Zoruflex-treated street (59 dBA) versus loose cobblestone surface (73 dBA)
    Brüel & Kjær sound level meter measuring noise on a street paved with Zoruflex
    Urban acoustic map showing noise levels per street before and after treatment

    LAeq recorded in public spaces · Zoruflex-treated street 59 dBA vs loose cobblestones 73 dBA

    TRAFFIC & WEAR · 01

    Traffic and wear resistance

    Zoruflex's behaviour under traffic depends on the applied system, thickness and substrate. The lines designed for circulation (Zoruflex Tráfico, Continuo and Preformado) use high-hardness layers and aggregates to resist wear from rolling, braking and repeated manoeuvres.

    • Wearing courses formulated with aggregates selected by use.
    • Mechanical behaviour matched to project loads.
    • Thickness and composition defined by the system datasheet.
    • Visual and functional validation in works executed in the Canarias.
    MECHANICS · 02

    Mechanical behaviour

    The system combines MMA resins or specific binders with calibrated aggregates. This combination responds to compression, abrasion and fatigue while keeping surface integrity under continuous use.

    • Substrate adhesion handled at the priming stage.
    • Capacity to absorb micro-deformations depending on the system.
    • Resistance to point impacts in heavy-use areas.
    • Definitive figures in each line's datasheet.
    FRICTION & SAFETY · 03

    Friction and use safety

    Zoruflex surface texture is defined by use: pedestrian, vehicle traffic, ramps, wet zones or outdoor roofs. Aggregate and finish selection condition the actual friction coefficient achieved on site.

    • Anti-slip finishes per application and environment.
    • Textures adapted to ramps and sloped areas.
    • Stable behaviour on wet surfaces depending on the system.
    • See datasheet for specific friction values.
    TRAFFIC SIMULATION · 04

    Traffic simulation testing

    Selected Zoruflex lines have been evaluated on FABAC-type traffic simulators, replicating load and braking cycles equivalent to years of real use. These tests validate system durability before large-scale application.

    • Repeated load cycles to evaluate surface fatigue.
    • Controlled braking and acceleration simulation.
    • Comparison with conventional reference surfaces.
    • Results available on technical request.
    SUBSTRATES · 05

    Behaviour on different substrates

    Zoruflex adapts to concrete, asphalt, technical roofs and metal structures depending on the system. Each substrate requires specific preparation, suitable priming and a check of moisture and planimetry before application.

    • Compatibility with concrete and asphalt in suitable condition.
    • Specific systems for roofs and metal structures.
    • Pre-treatment defined by technical management.
    • Behaviour variations documented per system.
    CERTIFICATIONS · 06

    Applicable certifications and standards

    Zoruflex solutions are designed considering CTE requirements for use safety, fire reaction and waterproofing where applicable. Specific certifications depend on the system and intended use.

    • Compliance oriented to CTE-DB-SUA for use safety.
    • Fire reaction per the applied system's tests.
    • Waterproofing validated in specific lines.
    • Technical documentation available on request.
    ACOUSTICS · 07

    Acoustic behaviour

    In applications where rolling noise matters, the system can be tuned via specific textures and formulations. The result depends on the environment, traffic speed and selected system.

    • Textures optimised to reduce rolling noise per system.
    • Variable behaviour depending on speed and vehicle type.
    • Acoustic study recommended in sensitive projects.
    • See datasheet for comparative data.
    WATERPROOFING · 08

    Waterproofing in specific systems

    The Zoruflex Imper line is formulated to ensure continuous tightness on roofs, basins and hydraulic elements. Its behaviour is validated with adhesion, elongation and ageing-resistance tests per standard.

    • Continuous layer with no critical joints.
    • Adhesion and elongation validated in laboratory.
    • UV and thermal cycling resistance per system.
    • Application under Byond Canarias technical control.
    IN-HOUSE R&D

    Behind every figure there is a technical team and our own R&D centre.

    We formulate, weigh, mix and test every system before it reaches the site. Instrumental control of viscosity, dosing and curing lets us tune each formula to the climate, the substrate and the intended use in the Canary Islands.

    That in-house work is why test values and on-site behaviour match: same materials, same criteria and full traceability from the sample to the square metres installed.

    Two technicians examining the flexibility of a Zoruflex paving sample
    Byond technician preparing a Zoruflex flooring mix in the R&D laboratoryPrecision weighing of a Zoruflex resin sample on an analytical balanceViscosity test with a viscometer on a Zoruflex resin sampleTechnician checking quality-control instrumentation for Zoruflex pavingByond technical team measuring the viscosity of a Zoruflex formulation
    Test bench and control equipment at Byond's technical laboratory
    TECHNICAL READING

    Figures by system and application.

    The tests and behaviours described do not constitute absolute guarantees. Their validity depends on the selected system, substrate conditions and on-site execution.

    For specific values, certifications or tests applicable to your project, see the corresponding solution datasheet or contact the Byond Canarias technical team.

    View Zoruflex solutions
    Technical documentation

    Need specific test data for your project?

    Request the technical documentation for the Zoruflex system you intend to use and we will send tests, certificates and specific values per application.

    info@byond.es +34 928 228 819
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